Cliart installs ThermoFlexX 60 digital imager from Xsys

Cliart installing ThermoFlexX 60 digital imager from Xsys for the better quality feel

A leading packaging design agency and prepress specialist in Brazil, Cliart has reaffirmed its trust in Xsys by installing a ThermoFlexX 60 digital imager with Woodpecker surface screening technology. The investment has taken flexo plate quality to new levels and allowed the company to improve daily efficiency.

São Paulo-based Cliart was founded in 1985 by Ezequiel Fernandez after working in the graphics manufacture since the mid-1970s. He was e'er a pioneer, and he wanted to apply his experience of the flexographic sector to introduce technology innovation and modify how repro houses conducted business.

"At that time, it was mutual for repro houses to remain passive and merely wait for the customers to come to them. No one went out to await for new business, so I decided to reverse that situation and take a more than proactive and professional arroyo," said Ezequiel Fernandez . With this customer-oriented strategy, which later became the norm in the manufacture, he established Cliart.

Initially focused on offering layout creation, films for plate making, and zinc and rubber plates, the company brought in new equipment to aggrandize its prepress services into photopolymer plates in the early on 1990s. Since then, Cliart has remained at the forefront of the flexo market with investments that accept included nyloflex NExT LED exposure technology. Just recently, the company chose to invest in a ThermoFlexX imager with a Woodpecker surface.

"Nosotros take congenital a neat partnership with Xsys over the years, in particular with Davi Cardoso , the concern director hither in Brazil," said Fernandez, "Nosotros trust their technology and, before making our final choice, we even so carried out numerous tests to make sure the ThermoFlexX and Woodpecker solutions delivered on their hope."

Delivering new levels of quality

Cliart'south goal for this latest investment was to provide high print quality and faster delivery times to its customers who produce flexible packaging for the food, pharmaceutical, full general and personal hygiene, beast feed, and other sectors. They were also peachy to find ways to reduce production costs and optimize plate material use to stay competitive.

"Nosotros had a lot of success with the nyloflex NExT equipment, and it was naturally our expectation that the ThermoFlexX engineering would be impressive," said Fernandez. "We could run into that it would be a big step up in our production in terms of higher quality and a more efficient workflow."

He added, "After numerous jobs and tests, we have observed a real improvement in impress quality in terms of ink laydown, both in half-tone and solid areas, for all our clients. The most meaning result was a 22% gain in coverage compared to our other imaging equipment," stated Fernandez.

With its 5080 dpi resolution, the ThermoFlexX sixty imager chosen is pushing quality to new levels, helping to see the exacting demands from brand owners. Designed for the flexible packaging market place, information technology tin process large plates up to 1067 x 1524 millimeters (42 ten 60"), making it the perfect fit for Cliart, as its customers can be found mainly in the mid and wide web market.

"With resolution capability of 5080 dpi and Woodpecker screens, we are achieving higher definition and a dot construction with more defined highlights. This is providing superior quality in the highlight areas and gradients," said Ezequiel Fernandez.

The Brazilian company was besides attracted to the TFxX 60 due to its advanced automation features that tin can brand an output of 12 square meter hours a reality. By minimizing operator touchpoints, accidental plate impairment can be avoided. Plates are automatically loaded from the Flextray portable table, which can transport the plate from storage to dorsum exposure and and then to the imager.

Here, the automatic guidance system ensures the plate is seamlessly mounted on the drum at the touch of a button. The plate sensor so checks the size and thickness of the plate, while automatic scale ensures optimum imaging quality. Once finished, the imaged plate is delivered dorsum to the table.

The company can as well take advantage of the unique Vacuum Slider Concept (VSC), which allows smaller plates to be imaged without the operator having to tape them together or position them in certain zones. The Multiplate interface can automatically suit individual images of various resolutions on the same plate, salvage considerable time, avoid manual errors, and reduce plate waste.

Cliart highlights the increasing operation and quality

Since the installation, Cliart has found that plates imaged with ThermoFlexX screening technology deliver superb highlights with a polish transition to 0%, while solids and line-work brandish excellent detail. By specifying Woodpecker technology, special micro surface screens can be imaged onto the plate surface to boost solid ink density where it is needed and facilitate the production of combination plates with solids and half-tones.

The company has seen a significant increase in performance with the ability to customize surface screening according to each client's application and use hybrid half-tone patterns for smoother and more than controlled transitions. The range of surface screens available also means that less printing pressure is needed on the press, helping to increment the life bicycle of plates and reduce machine downtime.

"With the much better and more consistent ink laydown, yous can generate solid areas with greater coverage without the need to overload the ink on the plate. This keeps the plates clean for longer even at higher press speeds and likewise saves on the ink consumption," added Fernandez.

These savings achieved in fourth dimension, energy, and plate material with the ThermoFlexX imager and Woodpecker technology are supporting Cliart's sustainability goals. "We take our environmental responsibleness very seriously, and it is important that we tin can demonstrate to our customers that the technology we invest in is the best-in-class, not simply for quality and costs, but also less wasteful in production," said Fernandez.

Summing up the experience and then far, he said, "The combination of ThermoFlexX and Woodpecker technologies has had a neat bear on on our flexo plate production, and the quality is second to none. After but a few months, our customers are already enjoying the benefits of the new exceptional quality that we now offering."

He concluded, "Despite the difficult economic environment, the flexographic segment is continuing to grow each year. Meanwhile, client preferences are changing more. Our investment program has been designed to stay ahead of the market place and anticipate new demands. Our partnership with Xsys is certainly underpinning this strategy."

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Source: https://packagingsouthasia.com/technology/flexo/cliart-thermoflexx/